Safety Instructions and Precautions
Always read the instruction manual before operating the DeWalt DW735 planer․ Wear safety goggles and a dust mask․ Keep loose clothing tied back and avoid overreaching․ Ensure the work area is clean and well-lit․ Never operate the planer near children or pets․ Disconnect the power source before performing maintenance․ Follow all warnings and guidelines to prevent injury and damage to the tool․
- Avoid wearing loose jewelry or clothing that may get caught․
- Keep hands away from moving parts during operation․
- Use proper lifting techniques to avoid strain․
- Double insulation reduces electrical hazards but does not eliminate the need for caution․
Regularly inspect the tool for damage and ensure all parts are securely tightened․ Follow all safety symbols and guidelines provided in the manual for safe operation․
1․1 Important Safety Warnings
Always prioritize safety when operating the DeWalt DW735 planer․ Wear safety goggles and a dust mask to protect against debris․ Ensure loose clothing or jewelry does not come into contact with moving parts․ Keep children and pets away from the work area․ Avoid operating the planer near flammable materials or in damp environments․ Never use the tool if it is damaged or malfunctioning․ Disconnect the power source before performing maintenance or repairs․
- Do not operate the planer without proper installation and setup․
- Be aware of vibration and noise levels during operation․
- Never leave the planer unattended while it is in use․
- Follow all safety symbols and guidelines provided in the manual․
Failure to adhere to these warnings may result in serious injury or damage to the tool․
1․2 Understanding Safety Symbols
The DeWalt DW735 manual includes essential safety symbols to alert users of potential hazards․ These symbols are designed to provide clear visual warnings and instructions․ Familiarize yourself with these symbols to ensure safe operation․ Common symbols include warnings for electrical hazards, prohibited actions, and mandatory safety precautions․ Take time to review and understand each symbol’s meaning before using the planer․ Adhering to these symbols is crucial for preventing accidents and maintaining tool functionality․
- Warning symbols indicate potential hazards․
- Electrical symbols alert users to power-related risks․
- Prohibited symbols highlight actions to avoid․
- Mandatory symbols outline required safety steps․
Understanding these symbols ensures safe and efficient use of the planer․
1․3 Emergency Procedures
In case of an emergency, immediately turn off the planer and disconnect the power source․ Never panic, as sudden movements can worsen the situation․ If the planer malfunctions or overheats, unplug it and let it cool․ For blade misalignment or material jam, stop operation and carefully remove the material․ In case of vibrations, check for loose parts and tighten them․ Always refer to the manual for specific procedures, and ensure proper handling to prevent accidents․
- Disconnect power immediately in case of emergency․
- Do not attempt to operate the planer if it malfunctions․
- Check for damage and ensure all parts are secure before restarting․
- Use the reset button only after addressing the root cause of an overload․
Following these steps ensures safety and prevents further damage to the tool or workpiece․
Tool Overview and Specifications
The DeWalt DW735 is a 13-inch heavy-duty portable thickness planer with a 15-amp motor, three-knife cutterhead, and two-speed gearbox, ideal for professional and DIY woodworking projects․
2․1 Key Features of the DeWalt DW735 Planer
The DeWalt DW735 planer features a powerful 15-amp motor, delivering 8,000-24,000 RPM for smooth operation․ It includes a three-knife cutterhead for efficient material removal and a two-speed gearbox, allowing users to choose between fine and fast cutting modes․ The planer offers a 13-inch cutting width, a maximum cutting depth of 1/8 inch, and four threaded posts to minimize snipe․ It also has a convenient on/off switch, side handles for easy transport, and bench mounting holes for stationary use․ Accessories like a dust hood and infeed/outfeed tables enhance functionality․
2․2 Technical Specifications
The DeWalt DW735 planer features a 15-amp motor operating at 8,000-24,000 RPM, providing efficient material removal․ It offers a 13-inch cutting width and a maximum cutting depth of 3/32 inch․ The planer weighs approximately 92 pounds, ensuring stability during operation․ It includes a three-year limited warranty, a 90-day money-back guarantee, and a one-year free service contract․ The tool is designed for durability and performance, making it suitable for both professional and DIY woodworking projects․
2․3 Compatible Accessories
The DeWalt DW735 planer is compatible with several accessories to enhance its functionality․ A dust collection system can be attached to minimize debris and improve workspace cleanliness․ Additionally, a planer stand is available for increased stability during operation․ Optional infeed and outfeed tables can be purchased to support longer workpieces, ensuring smoother planing․ Upgraded cutting knives and replacement parts are also available for maintaining optimal performance․ These accessories are designed to maximize efficiency and precision for professional-grade results․
Setup and Assembly
Begin by unboxing and inventorying all parts to ensure completeness․ Attach the side and base handles for portability․ Mount the planer on a sturdy bench for stability․ Perform initial adjustments, such as setting the cutting depth and aligning the tables․ Tighten all bolts securely and ensure the planer is level․ Connect any optional accessories like dust collection systems․ Finally, test the planer with scrap wood to confirm proper operation before starting projects․
3․1 Unboxing and Inventory
Begin by carefully unpacking the DeWalt DW735 planer and verifying all components are included․ Check for the planer, side carrying handles, base handles, bench mounting holes, crank handle, and on/off switch․ Ensure no parts are damaged or missing․ Compare the contents with the manual’s inventory list․ Familiarize yourself with each part’s purpose and location․ This step ensures proper assembly and operation․ If any items are missing or damaged, contact customer support immediately․ Refer to the manual for diagrams to confirm everything is accounted for․
- Planer unit
- Side carrying handles
- Base handles
- Bench mounting holes
- Crank handle
- On/off switch
3․2 Assembly Steps
Begin by unpacking and inventorying all components․ Attach the side carrying handles to the planer using the provided hardware․ Align the base handles securely and tighten the bolts firmly․ Mount the crank handle to the designated position, ensuring it rotates smoothly․ If bench mounting, use the pre-drilled holes for stability․ Refer to the manual for precise alignment and tightening specifications․ Double-check all connections before powering on․ Proper assembly ensures safe and efficient operation․
- Attach side handles for portability․
- Mount base handles for stability․
- Install crank handle for depth control․
- Bench mount if desired for stationary use․
3․3 Initial Adjustments
After assembly, ensure the planer is properly adjusted for accurate operation․ Align the infeed and outfeed tables to be parallel and level․ Set the cutterhead at the correct height using the adjustment handle․ Check the depth stop for proper alignment and tighten all bolts securely․ Test the planer with a scrap piece of wood to ensure smooth operation and make any necessary fine-tune adjustments․ Refer to the manual for specific torque values and alignment procedures․
- Align tables for even material feeding․
- Set cutterhead height accurately․
- Test with scrap wood before use․
Operating the Planer
Power on the DeWalt DW735 planer and ensure the cutterhead is at the correct height․ Feed wood evenly, maintaining steady pressure for consistent results․ Monitor the planer’s operation and adjust settings as needed for optimal performance․
- Use the two-speed gearbox for different materials․
- Keep hands clear of moving parts․
- Regularly inspect cutter knives for wear․
- Connect to a dust collection system for efficiency․
4․1 Pre-Operation Checks
Before operating the DeWalt DW735 planer, ensure all components are secure and properly aligned․ Check the cutter knives for sharpness and correct installation․ Verify that all bolts and screws are tightened․ Inspect the planer for any damage or wear․ Ensure the dust collection system is connected and functioning․ Test the planer with a scrap piece of wood to confirm proper operation․ Always follow the manufacturer’s guidelines for pre-operation checks to ensure safety and optimal performance․
- Ensure the cutterhead is at the correct height․
- Check for any blockages in the dust chute․
- Confirm the power cord is undamaged and securely connected․
- Run the planer briefly without material to seat new brushes․
4․2 Basic Planing Operations
Start the planer and allow it to reach full speed before feeding material․ Use both hands to firmly guide the wood, applying steady, even pressure․ Maintain consistent feed rates to ensure smooth results․ Avoid planing warped or twisted wood, as this can cause uneven surfaces or damage․ Keep the material flat and aligned with the table․ Do not apply excessive force, as this may strain the motor․ Turn off the planer and ensure it cools before storing․
- Always use proper footing for control․
- Work in a well-ventilated area․
- Avoid overloading the planer with wide or thick materials․
4․3 Adjusting the Cutting Depth
Adjust the cutting depth using the crank handle, ensuring minimal material removal per pass․ Set the depth to no more than 1/8″ (3 mm) for optimal results․ Use the two-speed gearbox for finer finishes at lower speeds․ Turn off the planer before making adjustments․ Ensure the table is secure and aligned properly․ Refer to the manual for precise depth Setting instructions to avoid uneven surfaces or damage to the tool․
- Use the depth stop for consistent thickness across multiple passes․
- Always check the cutting depth before starting the planer․
- Never exceed the maximum cutting capacity to prevent motor strain․
Maintenance and Troubleshooting
Regularly clean the planer and lubricate moving parts․ Inspect and replace cutter knives when worn․ Check for dust buildup and ensure proper electrical connections․ Address issues like uneven planing or motor failure promptly․ Refer to the troubleshooting guide for common problems and solutions․ Maintain sharp blades for optimal performance and safety․
5․1 Regular Maintenance Tasks
Regular maintenance ensures optimal performance and longevity of the DeWalt DW735 planer․ Clean the machine thoroughly, removing dust and debris from all surfaces․ Lubricate moving parts periodically to prevent wear․ Inspect cutter knives for dullness or damage and replace them as needed․ Check electrical connections and ensure all bolts are tightened․ Perform these tasks after every 40 hours of use or when noticeable wear occurs․ Refer to the manual for detailed maintenance procedures to keep the planer in prime condition․
- Clean dust and debris from the planer regularly․
- Lubricate moving parts to prevent friction and wear․
- Inspect and replace cutter knives when worn or damaged․
- Check electrical connections and tighten all bolts․
5․2 Common Issues and Solutions
The DeWalt DW735 planer may occasionally experience issues such as uneven cutting, excessive vibration, or failure to start․ For uneven cutting, ensure the cutter knives are properly aligned and tightened․ If the planer does not start, check the power supply and reset button․ Excessive vibration can be resolved by balancing the cutterhead․ For snipe issues, use the built-in threaded posts to minimize movement․ Always refer to the manual for detailed troubleshooting steps to resolve these common problems effectively․
- Uneven cutting: Check knife alignment and tighten if necessary․
- Planer not starting: Verify power supply and reset button functionality․
- Excessive vibration: Balance the cutterhead and ensure proper assembly․
- Snipe issues: Use threaded posts to stabilize the carriage during operation․
5․3 Replacing Cutter Knives
Replacing cutter knives on the DeWalt DW735 planer requires careful attention to ensure proper installation․ Turn off and unplug the planer before starting․ Remove the old knives by taking out the mounting screws, then clean the knife holders․ Install the new knives, ensuring they are securely fastened with the provided screws․ Tighten evenly to avoid misalignment․ Reassemble and test the planer at a low setting to confirm proper operation․ Always use genuine DeWalt replacement knives for optimal performance and safety․
- Disconnect power before starting the replacement process․
- Use only identical DeWalt replacement knives․
- Tighten screws evenly to prevent blade misalignment․
- Test the planer at a low setting after replacement․
Accessories and Enhancements
Enhance your DeWalt DW735 planer with compatible accessories like dust collection systems, infeed/outfeed tables, and upgraded cutter knives․ These additions improve efficiency and precision in woodworking projects․
- Dust collection systems for cleaner operation․
- Infeed/outfeed tables for better material support․
- Upgraded knives for smoother finishes․
6․1 Recommended Accessories
To optimize performance, consider these recommended accessories for the DeWalt DW735 planer:
- Dust collection systems for efficient debris removal and a cleaner workspace․
- Infeed and outfeed tables to support long workpieces and improve material handling․
- Upgraded cutter knives for smoother finishes and extended tool life․
- Bench mounting hardware for stable operation and reduced vibration․
- Extension rollers to enhance Planer versatility for various woodworking projects․
These accessories enhance functionality and ensure professional-grade results․
6․2 Upgrades for Improved Performance
Enhance your DeWalt DW735 planer’s performance with strategic upgrades․ Consider installing high-performance cutter knives for smoother finishes and reduced wear․ Upgrading to a more powerful motor or adding a variable speed control can improve efficiency․ Additionally, a dust collection system upgrade minimizes debris and prolongs tool life․ Finally, a precision fence system ensures accurate planing and better wood finish․ These upgrades optimize functionality and extend the tool’s longevity, ensuring professional-grade results consistently․
Efficiently use your DeWalt DW735 planer by following manual guidelines․ Regular maintenance ensures optimal performance․ For inquiries or repairs, contact DeWalt customer support at 1-800-4-DEWALT․ Warranty details are provided in the manual, ensuring reliable service and support for your woodworking needs․
7․1 Final Tips for Efficient Use
For optimal performance, always maintain sharp cutter knives and ensure proper alignment․ Regularly clean the planer to prevent dust buildup․ Use the correct feed rate to avoid snipe․ Store the tool in a dry, secure location․ Follow the manual’s maintenance schedule for longevity․ Keep spare parts handy for quick repairs․ Prioritize safety by wearing protective gear and keeping children away․ Refer to the troubleshooting guide for common issues․ Contact DeWalt support for professional assistance when needed․
7․2 Warranty and Customer Support
The DeWalt DW735 planer is backed by a comprehensive warranty, ensuring coverage for defects in materials and workmanship․ For any inquiries or issues, contact DeWalt customer support at 1-800-4-DEWALT (1-800-433-9258)․ Visit their official website for detailed warranty information, repair services, and troubleshooting guides․ The manual serves as a vital resource for understanding warranty terms and accessing support․ DeWalt’s dedicated team provides assistance for optimal tool performance and longevity․
- Contact DeWalt at 1-800-4-DEWALT for support․
- Visit the official website for warranty details․
- Refer to the manual for troubleshooting guidance․